Molecule: Crocin-I (trans-crocetin di-(β-D-gentiobiosyl) ester) from saffron (Crocus sativus L.) stigma extract; feed purity 27%; co-eluting crocin structural analogs as impurities Equipment: Contichrom CUBE (Chromacon YMC, Zurich, Switzerland) Mode: RP-HPLC — green process using only ethanol/water (no acetonitrile or additives); Daisogel-SP-120-10-C18-Bio, 10 µm
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| Parameter |
Batch (25 cm column) |
MCSGP (2 × 15 cm columns) |
Intensification |
| Purity |
99.7 ± 0.0% |
99.7 ± 0.1% |
Identical |
| Recovery (Yield) |
21.9 ± 0.2% |
95.1 ± 1.0% |
+334% |
| Productivity |
1.4 ± 0.0 g/L/h |
5.7 ± 0.5 g/L/h |
+307% |
| Solvent consumption |
46.4 ± 0.0 L/g |
3.5 ± 0.0 L/g |
−92% |
Key finding: Application of MCSGP to the purification of a natural product from a complex plant extract. The structural similarity among crocin variants creates a batch yield-purity dilemma identical to that seen in pharmaceutical separations — only 21.9% of crocin-I was recoverable by batch at 99.7% purity. MCSGP resolved this completely, recovering 95.1% at the same purity — a 334% increase — while simultaneously improving productivity 3-fold and cutting solvent consumption by 92%. Notably, ethanol was the sole organic solvent, demonstrating that MCSGP process intensification and green chemistry principles are fully compatible. Steady state was achieved from the second MCSGP switch across all 5 cycles.
Hooshyari Ardakani, M., Nosengo, C., Felletti, S. et al. Anal. Bioanal. Chem. (2024). DOI: 10.1007/s00216-024-05228-6